A man wearing dark flame-resistant work clothing stands in a smoky industrial setting with large text reading 'Flame Resistant Clothing' overlaid on the left side.
A man wearing dark flame-resistant work clothing stands in a smoky industrial setting with large text reading 'Flame Resistant Clothing' overlaid on the left side.

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Flame Resistant Clothing

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Frequently Asked Questions

Flame resistant means the fabric resists ignition and will not continue burning once the source is removed. Arc rated means the garment has additionally been tested against electric arc exposure and assigned a rating. Every arc rated garment is flame resistant, but not every flame resistant garment carries an arc rating, so if your work involves electrical arc hazards, look for the arc rating specifically rather than the FR label alone.
It depends on how the fabric is made. Inherent FR fabrics have the protection built into the fiber itself and it does not wash out over the garment's life. Treated FR fabrics carry a chemical finish that can degrade if laundered incorrectly, and chlorine bleach, fabric softener, and some detergents are the usual culprits. Follow the garment's care label exactly, since the rating depends on it.
FR base layers are the correct answer where a program requires them. Where they are not specified, natural fibers such as cotton or wool are far safer than synthetics, because polyester and nylon can melt and adhere to skin under heat. Never wear a synthetic base layer under FR gear, since it sits directly against you and undoes the protection at the point where it matters most.
Your employer's hazard assessment determines it, not the garment. Electrical work is typically governed by an arc flash analysis that specifies a minimum rating for each task, while flash fire hazards in oil, gas, and chemical work are addressed through a different standard. Ask your safety manager for the specific requirement rather than choosing by category, because buying above or below the spec both cause problems.
Replace it when the fabric is worn thin, torn, or has holes, since protection depends on the material being intact and covering you. Contamination is the other reason: grease, oil, and solvents soaked into FR fabric are flammable regardless of how the fabric itself behaves, and washing does not always remove them. Repairs must be made with FR thread and FR fabric or the garment is no longer compliant.

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